Mashine ya kusaga nafaka ni aina ya vifaa vya kusindika nafaka ambavyo vinategemea athari ya kasi ya kuponda nyenzo.

Utangulizi wa mashine ya kusaga nafaka

Mashine ya kusaga nafaka ni mashine ambayo husaga malighafi ya ukubwa mkubwa hadi ukubwa unaohitajika. Inafikia madhumuni ya kusagwa vifaa kwa namna ya athari ya kasi ya juu. Kwa mujibu wa mbinu tofauti za kazi, kuna aina mbili: kinu cha nyundo na kinu cha disk. Na pia unaweza kuiita kinu cha diski kuwa kiganja cha makucha ya jino.

Utangulizi wa crusher ya makucha ya jino

Tooth claw crusher is a kind of crushing equipment that quickly crushes materials under the constant impact and rubbing action of round teeth and flat teeth. Currently, it is widely used as economical crushing equipment. It has many advantages such as small size, lightweight, easy installation, operation and maintenance, and high production efficiency.

You can use it to crush all kinds of grains (corn, wheat, beans, grains), food, medicinal materials (turmeric, Panax, etc.), feed, seasonings (chili, pepper, pepper anise, mdalasini), n.k. Inaweza pia kuponda madini yenye ugumu wa chini kama vile jasi, unga wa risasi, unga unaoteleza, udongo adimu, kemikali, udongo, makaa ya mawe, n.k. Ni chaguo bora kwa kusaga kaya na kibiashara.

Utangulizi wa kinu cha nyundo

The hammer mill is a kind of crushing mechanical equipment that uses a high-speed rotating hammer in the crushing bin to crush materials. It has the characteristics of a simple structure, wide application, and high production efficiency. People widely use it for various feed and food processing, chemical, metallurgical, and other industries.

Structure of grain grinder machine

Muundo wa kinu cha diski

The tooth claw crusher mainly includes six parts: the upper body, the cover, the rotor assembly, the screen, the feeding device, and the frame. The body and the rotor assembly together form a crushing chamber, and the rotor assembly is the main working part. The crushing of materials is completed in the crushing chamber.

Muundo wa kinu cha nyundo

The main structure of a grain grinder machine is composed of three parts: a feeding mechanism, a crushing chamber (rotor, hammer, sieve, tooth plate), and a discharging part (fan, collecting drum, dust collecting bag).

Kanuni ya kazi ya mashine ya kusaga nafaka

Kanuni ya kazi ya kinu cha diski

Nyenzo hiyo inapoingia kwenye chumba cha kusagwa, itavunjwa haraka na kuwa poda nzuri na tope chini ya athari ya meno ya mviringo na meno ya gorofa na itatolewa kwa njia ya ungo kupitia ungo chini ya hatua ya nguvu ya centrifugal na mtiririko wa hewa.

Kanuni ya kazi ya kinu cha nyundo

The feed port is on the top of the hammer mill, which matches various feed structures. The hammers are arranged symmetrically. When it is working, the material enters the crushing chamber, and the material is gradually crushed under the repeated friction and collision of the high-speed rotating hammer and the tooth plate. Under the action of centrifugal force and airflow, it passes through the mesh holes and discharges from the bottom outlet.

Different types and models of grain grinder machines

You can make the support of the grain grinder machine into a square frame or an inclined frame. And make the hopper into one or two. The hopper can be a vertical bucket or an inclined bucket. It can be widened and the color can be customized. You can add Shaklon, a self-priming device, etc.

Mifano ya kinu disk

Mifano ya kinu cha nyundo

Vigezo vya mashine ya kusaga nafaka

Vigezo vya crusher ya makucha ya jino

mfano	9FZ-45
Kasi ya kuzunguka	3200r/dak
Kipenyo cha rotor	450 mm
Kipenyo cha pete ya ungo	508 mm
Ukubwa wa skrini (mm)	1600×115
tija	≥1500kg/h
Meno gorofa (vipande)	6
Meno ya mraba (vipande)	12
Voltage	380V
Uzito	200kg

Vigezo vya kinu cha nyundo

Matumizi ya umeme kwa tani ya nyenzo	Kinu cha Nyundo cha 9FQ-50
Kasi	3200r/dak
Kipenyo cha rotor	500 mm
Ukubwa wa skrini (mm)	690×250
Tija	≥1000kg/h
Kipande cha nyundo	16
Meno ya nyuma (vipande)	3
Matumizi ya umeme kwa nyenzo za tani	≤11KW.h/t
Voltage	380V
Nguvu iliyokadiriwa	15kw
Vifaa	Inlet na Outlet Hopper
Vipimo (mm)	1230x1020x1150
Ukubwa wa ufungaji (mm)	680x720x930
Uzito	160kg

Faida za mashine ya kusaga nafaka

• Ufanisi mkubwa wa kusagwa
• Ukubwa mdogo, alama ndogo
• Vifaa ni rahisi kupakia na kupakua, rahisi kusafisha, na rahisi kutunza.
• Matumizi ya chini ya nishati
• Kelele ya chini
• rahisi kutumia
• Usahihi wa muundo
• Safi na usafi
• Muonekano mzuri

The difference between hammer mill and disc mill

Kinu cha nyundo na kinu cha diski ni aina mbili za kawaida za vifaa vya kusaga, na zina anuwai ya matumizi. Kwa hivyo, ni tofauti gani kati ya vifaa hivi viwili vya kuponda?

Muundo tofauti

1. disk mill: It mainly consists of six parts: the upper body, the cover, the rotor assembly, the screen, the feeding device, and the frame. The body and the rotor assembly together form a crushing chamber, the main working part of the rotor assembly chamber. The crushing of materials is completed in the crushing chamber.
2. hammer mill: The feed port is on the top of the crusher which matches with various types of feeding structures, and the hammers are arranged symmetrically.

Kanuni tofauti

1. kinu cha diski: Nyenzo inapoingia kwenye chumba cha kusagwa, hupondwa haraka na kuwa unga laini na tope chini ya athari ya meno ya mviringo na meno bapa na kukandia. Chini ya hatua ya nguvu ya centrifugal na mtiririko wa hewa, hutoka kupitia shimo la ungo kupitia mlango wa kutokwa.
2. hammer mill: When the crusher is working, the material enters the pulverizing chamber. Under the action of the high-speed rotating hammer and the friction of the sieve plate, the material gradually crushes and discharges through the bottom outlet under the action of centrifugal force and airflow.

Upeo tofauti wa maombi

1. disc mill: It can crush corn, wheat, beans, miscellaneous grains, straws, vines, dried and fresh potatoes, leaf husks, and other grains and feeds. It can also crush low-hardness minerals such as gypsum, lead powder, slip powder, rare earth, chemicals, clay, coal, etc., and can crush a variety of Chinese herbal medicines;
2. hammer mill: The hammer mill can crush various raw materials, such as corn, sorghum, wheat, beans, corn stalks, peanut seedlings, sweet potato seedlings, peanut skins, dry weeds, and other coarse grains and dry feed, as well as coarsely crushed cakes.

Video ya kazi ya mashine ya kusaga nafaka

Maagizo ya matumizi na matengenezo ya kinu cha nyundo na kinu cha disc

Maagizo ya matumizi

Sehemu inayoviringika hulainisha kwa grisi inayotokana na sodiamu na hutumia kikombe cha mafuta ya skrubu kujaza chemba ya kuzaa. Na punguza kifuniko cha kikombe cha mafuta kwenye mduara mmoja wakati wa kila zamu ili kulainisha kuzaa. Wakati wa operesheni, ongezeko la joto la kuzaa haipaswi kuzidi 40 ° C. Vinginevyo, unapaswa kutafuta sababu na kujaribu kuiondoa.

Remove and replace the fragile parts such as flat teeth and round teeth in the tooth claw crusher when they wear out. To maintain the balance of the rotor, it is necessary to replace the flat teeth in complete sets and the round teeth in a ring. In the hammer mill, the hammer is the main vulnerable part, and the whole set of hammers must be replaced at the same time after wear.

When replacing a new hammer, replace the whole set of hammers at the same time, and cannot use a single hammer to replace the old one with the new one. And the sieves are also vulnerable parts. If part of the sieves is damaged, rivet them. If they severely damage, replace new sieves.

Wakati fani imevaliwa au kuharibiwa na inahitaji kuchukua nafasi ya kuzaa mpya, kwanza uondoe rotor na pulley, na kisha uondoe vifuniko vya mwisho vya ndani na nje, basi unaweza kuchukua shimoni kuu, na kuibadilisha.

Matengenezo

The maintenance of the machine is extremely important and frequent work. It should be closely coordinated with the extreme operation and maintenance, and arrange full-time personnel to conduct on-duty inspections.

1. The shaft bears the full load of the negative machine, so good lubrication has a great relationship with the life of the bearing. thus, it directly affects the service life and operation rate of the machine. Therefore, the injected lubricating oil must be clean and the seal must be good. Main oil injection places: rotating bearings, roll shafts, all gears, movable bearings, and sliding planes.
2. The newly installed wheel tires are prone to looseness and should be checked it frequently.
3. Na makini ikiwa sehemu zote za mashine hufanya kazi kawaida.
4. Pay attention to checking the degree of wear of easily worn parts, and pay attention to replacing worn parts at any time.
5. Kwenye ndege ya fremu ya chini ya kifaa kinachoweza kusogezwa, ondoa vumbi na vitu vingine ili kuzuia fani inayohamishika isisogee kwenye fremu ya chini wakati mashine inapokutana na vifaa visivyoweza kukatika, ambavyo vinaweza kusababisha ajali mbaya.
6. Ikiwa joto la mafuta ya kuzaa linaongezeka, simama na uangalie sababu mara moja ili kuiondoa.
7. Ikiwa gear inayozunguka inaendesha, na ikiwa kuna sauti ya athari, simama na uangalie mara moja na uiondoe.

Jinsi ya kuzuia vumbi kwa ufanisi katika eneo la kazi la mashine ya kusaga nafaka

The grain grinder machine is the most basic equipment for powder processing and one of the necessary equipment for production and life in the new century. As we all know, the powder processing of the grinder will raise a lot of dust. To prevent environmental pollution caused by dust, it is necessary to take measures to prevent generating dust when the grinder is working.

Zifuatazo ni hatua tatu za kuzuia vumbi kutoka kwa shredder:

Sakinisha mtoza vumbi wa Shakron: Kwa ujumla, mashine ya kusaga nafaka inaweza kutumia aina hii ya mtoza vumbi wa Shakron. Kwa sababu ni kifaa kikavu cha kutenganisha gesi-imara ambacho hutumia nguvu ya katikati inayozalishwa na gesi yenye vumbi inayozunguka ili kutenganisha vumbi kutoka kwa mtiririko wa hewa.

The cloth bag is dustproof: the cloth bag is tightly tied to the powder outlet of the grain grinder machine to prevent air leakage and powder leakage. During operation, pay attention to blocking the powder outlet when parking, and clean up the dust in time.

Kunyunyizia maji, uingizaji hewa usio na hewa, nk: Tumia kipumulio hasa kunyonya vumbi kutoka kwenye chumba cha kusagwa, na kisha tumia dawa ili kufuta, au tumia bwawa la utupu, nk.

Njia tatu zilizo hapo juu za kuondoa vumbi zinaweza kufikia athari nzuri za kuondoa vumbi na zinaweza kutatua shida ya vumbi nyingi. Kwa ujumla, ni bora kufunga vifaa hivi vya kuondoa vumbi kabla ya kazi ili kuzuia upepo na vumbi vingi.