silage baler machine | full-automatic silage baling machine
Our silage baler machine can bundle wet grass, hay, corn stalk, straw, etc.
Table of Contents
The overview of the hay baler machine
The straw baler wrapping machine is a silage baler machine. This machine has been proved to be mechanical equipment for the animal husbandry industry after long-term use. The straw baler machine consists of two parts: bundling and film wrapping.
The feature of this equipment is that the entire process of bundling and wrapping is automated. There may be a difference at the exit port. Therefore, we have produced two different silage baler and wrapping machines according to market needs, one is a fully automatic silage baler machine, the other is a semi-automatic silage baling machine.
Application of corn silage baler machine
Silage bundling wrapping film machines have been widely used abroad as the main equipment for forage and straw harvesting. This baler machine is suitable for squeezing and bundling corn stalks, wheat straw, rice straw, pasture grass, and peanut seedlings, all kinds of silage, dry straws.
This corn silage baler machine can greatly reduce the storage area, improve transportation capacity and reduce the possibility of fire. Therefore, it is an indispensable and preferred equipment for animal husbandry and papermaking.
Type one: full-automatic baler machine
It is a full-automatic silage baling machine, is equipped with a 6.6 kW motor. 4500x1700x1500 mm is its size, silage baling machine has high speed, that is, 50-70 bundles/h. There is a 2-4 coated layer, and bale density is 450 kg/m3.
It bears a long storage time due to its round shape with film, which can be used for feeding animals. The raw material of hay and straw baler machine can be silage, fresh or dry straws of wheat, rice, soybean, corn, etc.
Full-automatic silage baling machine parameter
| Model | TZ-55-52 |
| Motor | 5.5KW+1.1kw |
| Dimension | 4500x1700x1500mm |
| Operating speed | 50-70bundles/h |
| Bale density | 450kg/m3 |
| Coated layer | 2-4 layer |
| Coated efficiency | 8seconds/bale for 2 layers |
| Baling type | Round shape with film for long time storage |
| Raw material | Suitable for nearly all kinds of silage, straws of wheat, rice, soybean, corn, etc fresh or dry |
| Feature | Baling and coating automatically |
The rope and film are two important parts, and you should buy extra bags of them if ordering this baler machine. You shall cross the rope to the machine through the specific hole before the operation, which is very easy to do.
The technical parameter of rope
| Model | Weight | Length | Package | Quantity |
| Model one | 5kg | 2500m | 6 roll/bag | 85bundles |
| Model two | 4kg | 2000m | 70bundles | |
| 5kg | 2500m |
The minimum order of rope is 50 bundles, and its service life is 2-3 years.
The technical parameter of the film
| Model | Weight | Length | Thickness | Package | The film quantity of 2-layer | The film quantity of 3-layer |
| Model one | 9.2kg | 1800m | 20u | 1roll/box | 80 bundles | 55bundles |
| 10.4kg | 1800m | 25u | ||||
| Model two | 25cm*1800m |
The minimum order of film is 50 bundles, and its service life is 2-3 years.
Type two: semi-automatic baler machine
TS-55-52 semi-automatic baling machine matches with 5.5 kW motor, and its dimension is 1600x1450x1060 mm. It is equipped with high quality, getting 30-50 bundles of grass per hour, and each bale is 30-90 kg. This baling machine has 2-4 coated layers, and the weight of the coated machine is 135 kg. There is a round baling with a film that can store for a long time.
Semi-automatic silage baling machine parameter
This silage baling machine is to preserve green and juicy green fodder (fresh corn straw, pasture, etc.) under anaerobic conditions (by microbial fermentation). At present, silage has been widely used in animal husbandry all over the world. It is an important machine for feeding ruminant livestock (cow, cattle, sheep, deer, horse, donkey, etc.)
| Model | TS-55-52 |
| Motor | 5.5KW |
| Dimension | 1600x1450x1060mm |
| Weight | 380kg |
| Operating speed | 30-50bundles/h |
| Bale weight | 30-90kg |
| Coated layer | 2-4 layer |
| Coated efficiency | 12seconds/bale 2 layers…… |
| Weight of Coated machine | 135kg |
| Baling type | Round shape with film for long time storage |
| Raw material | Suitable for nearly all kinds of silage, straws of wheat, rice, soybean, corn, etc fresh or dry |
How to install a bundling machine?
- First, the installation of the silage The red chip of the silage film is facing up and then fixed on the film conveying frame. Then you should use a fixture to adjust its angle.
♥The distance between silage films should be proper. If the distance is too wide, it can be adjusted by two screws under the conveyor.
- Second, place the rope to pass through the hole in the machine.
- Third, connect the wires. You should connect the three-phase electric wires to the inside of the control box. There are two-time adjusters including conveying rope and baling, which can be adjusted.
- Forth, install the air pump. Connect the air pump motor to the power supply, connect the air pipe to the machine, and open the vent switch. The air pressure during the operation should maintain between 0.6 and 0.8 Pa.
♥Check all parts of the machine carefully before use and confirm that the machine is running in the right direction.
Working principle of forage baler machine
- The operator uses the shovel to put the straw into the inlet
- After several minutes, the bundles will be finished under the force of ropes
- The user pushes the bundles forward and then presses the button, bundles will be baled automatically
Main structure of the strapping machine
Smashing part
The silage or grass is smashed by a smashing part, which destroys the hard stem segments on the surface of the straw by crushing, slitting, squeezing them. Finally, the smashing part of the silage baling machine processes the straw which cannot be directly eaten by the livestock into filamentous type.
Such forage can keep its original nutrients that are easy to digest and absorb for livestock. Cattle and sheep-like this kind of forge very much. The straw after smashing is easy to bundle, improving the efficiency of fermentation and decomposition of crude fiber and improving palatability.
Baling part
The forage is fed into the working chamber of the baler quickly, uniformly, and evenly for compression. When the weight of each bundle reaches about 80 kg and the signal wheel rotates at a constant speed, the winding clutch handle is pulled and the rope can be used for baling.
After baling, the rope is cut, and the user starts up the opening handle to make the bundles come out. In this way, the bundling process is completed.
Wrapping part
The bales of the baling machine are placed on the two parallel belts of the wrapping machine, and the wrapping switch drives the bales by rotating the frame to rotate. The bales stretch the plastic film to wrap automatically. Then, users can set the number of coating layers(2 to 4 layers).
Differences between the two types of silage machine
The biggest difference between a full-automatic baler machine and a semi-automatic baler machine is that whether it is equipped with an air compressor that controls the opening of the discharging door. As for semi-automatic silage baler, people open the discharging door manually, and there is a handle next to the outlet.
But for the full-automatic machine, the force of the air compressor can open the outlet automatically, saving time and energy. The silage bundles processed by both silage baler machines have high quality and can be stored for a long time.
A successful case of straw baler wrapping machine
We delivered 2 sets of silage baler machines to Guatemala this week, this customer wanted to bale corn straw, so he also bought one straw cutter machine from us that can crush corn straw into small pieces, for baler machine only can bale crushed straw.
FAQ of baler and wrapper machine
- What is the raw material?
The raw material is nearly all kinds of silage, fresh or dry straws of wheat, rice, soybean, corn, etc.
- What is the difference between the two baler machines?
The difference between them lies in whether the bundles can move to be baled with film automatically. As for the semi-automatic baler machine, people need to push the bundles to the baling part.
- Can I adjust the size of the bundles?
No, it can not be adjusted.
- How many layers around the bundle?
2-4 layers. You can adjust according to your needs
Use and maintenance of the baling machine
Use of the baler machine
Regular maintenance of the baling machine is very important to ensure the safety of the operator. For example, lack of maintenance (excessive wear, excessive accumulation of grass, lack of lubrication, etc.) will cause the bale phase to overheat and cause a fire.
1. Before starting up, check whether all parts are firm and reliable, and add enough lubricating oil before starting up.
2. Before starting the machine, the machine should be rotated manually for 3~5 weeks to confirm that there is no abnormality before starting the machine.
3. Before starting the machine, pull the clutch handle to check the direction of rotation and whether it meets the requirements. It is strictly prohibited to turn on the machine in reverse.
4. Before each work, run the machine empty for 2~3 minutes to confirm that the machine rotates smoothly and there is no other abnormality.
Load test machine.
Maintenance of the baling machine
1. After the load test machine is 3~5 bundles, the machine should be shut down to check whether there are other abnormalities in the rotating parts and fixed parts: if there is no abnormal phenomenon, it can be put into production.
2. Every half an hour of work, the small silt under the feeding roller of the machine should be removed to reduce the resistance caused by this: it also reduces the wear of the lower aluminum roller.
Note: Cut off the power source before manually clearing any blockage.
3. The machine should be maintained after the normal production of 2000 bundles. Turn it on again and still use it according to the previous 6 regulations. Maintenance and inspection content
(1) Check the meshing condition of the chain and sprocket, and replace the severely worn ones.
(2) Check the axial and radial clearance of each shaft, adjust or replace it.
(3) Whether each gas path is unblocked.
(4) Remove all protective covers and remove obstructions.
(5) Add lubricating oil to each rotating part, and apply oil to the rest to prevent rust.
